Sintered Metallic And Ceramic Materials

Sintering is one of the most important industrial techniques for optimizing the capabilities of different materials and this book deals exclusively with the state-of-the-art on the processing of sintered materials, both metallic and ceramic. Emphasis is placed on on the relationship between the composition of the material, the powder processing techniques used and the properties of the materials and the applications of end products. Materials covered include: ferrous (low and high alloy steels) and nonferrous (light and heavy) alloys, rare earth intermetallics, ceramics (oxide and nonoxide) and cermets. The various applications of sintered materials in the automotive, aerospace and defence, machine tool and power industries and in magnetic, electrical, and electronic applications are discussed in the final chapter. This book will be used by engineers working with sintering techniques and sintered materials and by engineering students studying powder metallurgy. The author is internationally renowned for his work on sintering and sintered materials.

The book covers new sintering techniques on ceramic materials, metals and composites as well as reprocessed PTFE. The book covers theoretical as well as experimental aspects on Spark Plasma Sintered (SPS) Porous copper, development of cutting blades with high hardness and resistance to cracking and wear, increased microhardness of austenitic steel ? TiB2 composites obtained with high pressure - high temperature sintering, Al2O3 porous body with cotton as the template and excellent thermal insulation with direct application for refractories as well as Metal matrix composites added nanostructured tantalum carbide and an overview of different sintering techniques used in powder metallurgy. Finally recycling of PTFE scrap materials using ram extrusion and compression molding is described.

The chapters covered in this book include emerging new techniques on sintering. Major experts in this field contributed to this book and presented their research. Topics covered in this publication include Spark plasma sintering, Magnetic Pulsed compaction, Low Temperature Co-fired Ceramic technology for the preparation of 3-dimesinal circuits, Microwave sintering of thermistor ceramics, Synthesis of Bio-compatible ceramics, Sintering of Rare Earth Doped Bismuth Titanate Ceramics prepared by Soft Combustion, nanostructured ceramics, alternative solid-state reaction routes yielding densified bulk ceramics and nanopowders, Sintering of intermetallic superconductors such as MgB2, impurity doping in luminescence phosphors synthesized using soft techniques, etc. Other advanced sintering techniques such as radiation thermal sintering for the manufacture of thin film solid oxide fuel cells are also described.

As the field's premiere source, this reference is extensively revised and expanded to collect hard-to-find applications, equations, derivations, and examples illustrating the latest developments in ceramic processing technology. This book is concerned primarily with the processing of polycrystalline ceramics and focuses on the widespread fabrication of ceramics by the firing of consolidated powders forms. A brief treatment of sol-gel processing is also included. Ceramic Processing and Sintering, Second Edition provides clear and intensive discussions on colloidal and sol-gel processing, sintering of ceramics, and kinetic processes in materials. From powder synthesis and consolidation to sintering and densification behavior, this latest edition emphasizes the impact of each processing procedure on ceramic properties. The second edition also contains new and extended discussions on colloid stability, polymer growth and gelation, additives in ceramic forming, diffusion and defect strucutre, normal and abnormal grain growth, microwave sintering, Rayleigh instability effects, and Ostwald ripening. Illustrating the interconnectedness between the various steps in the overall fabrication route, Ceramic Processing and Sintering, Second Edition approaches the fundamental issues of each process and show how they are applied to the practical fabrication of ceramics.

This book is primarily an introduction to the vast family of ceramic materials. The first part is devoted to the basics of ceramics and processes: raw materials, powders synthesis, shaping and sintering. It discusses traditional ceramics as well as “technical” ceramics – both oxide and non-oxide – which have multiple developments. The second part focuses on properties and applications, and discusses both structural and functional ceramics, including bioceramics. The fields of abrasion, cutting and tribology illustrate the importance of mechanical properties. It also deals with the questions/answers of a ceramicist regarding electronuclear technology. As chemistry is an essential discipline for ceramicists, the book shows, in particular, what soft chemistry can contribute as a result of sol-gel methods.

This book describes spark plasma sintering (SPS) in depth. It addresses fundamentals and material-specific considerations, techniques, and applications across a broad spectrum of materials. The book highlights methods used to consolidate metallic or ceramic particles in very short times. It highlights the production of complex alloys and metal matrix composites with enhanced mechanical and wear properties. Emphasis is placed on the speed of the sintering processes, uniformity in product microstructure and properties, reduced grain growth, the compaction and sintering of materials in one processing step, various materials processing, and high energy efficiency. Current and potential applications in space science and aeronautics, automation, mechanical engineering, and biomedicine are addressed throughout the book.