Performance Welding

Key articles from over 10 separate ASM publications are brought together as a practical reference on weld integrity crack prevention. This book thoroughly covers the essentials of weld solidification and cracking, weldability and material selection, process control and heat treatment, failure analysis, and fatigue and fracture mechanics weldments. Contents also include an appendix for quick reference of tabular data on weldability of alloys, process selection, recommended interpass and heat treatment temperatures, and qualification codes and standards.

Drawing on state-of-the-art research results, Resistance Welding: Fundamentals and Applications, Second Edition systematically presents fundamental aspects of important processes in resistance welding and discusses their implications on real-world welding applications. This updated edition describes progress made in resistance welding research and practice since the publication of the first edition. New to the Second Edition: Significant addition of the metallurgical aspects of materials involved in resistance welding, such as steels, aluminum and magnesium alloys, zinc, and copper Electric current waveforms commonly used in resistance welding, including single-phase AC, single-phase DC, three-phase DC, and MFDC Magnesium welding in terms of cracking and expulsion The effect of individual welding parameters 2-D and 3-D lobe diagrams New materials for the ultrasonic evaluation of welds, including A-scan, B-scan, and in-line A-scan The book begins with chapters on the metallurgical processes in resistance spot welding, the basics of welding schedule selection, and cracking in the nugget and heat-affected zone of alloys. The next several chapters discuss commonly conducted mechanical tests, the monitoring and control of a welding process, and the destructive and nondestructive evaluation of weld quality. The authors then analyze the mechanisms of expulsion—a process largely responsible for defect formation and other unwanted features—and explore an often overlooked topic in resistance welding-related research: the influence of mechanical aspects of welding machines. The final chapters explain how to numerically simulate a resistance welding process and apply statistical design and analysis approaches to welding research. To obtain a broad understanding of this area, readers previously had to scour large quantities of research on resistance welding and essential related subjects, such as statistical analysis. This book collects the necessary information in one source for students, researchers, and practitioners in the sheet metal industry. It thoroughly reviews state-of-the-art results in resistance welding research and gives you a solid foundation for solving practical problems in a scientific and systematic manner.

The Trends conference attracts the world's leading welding researchers. Topics covered in this volume include friction stir welding, sensing, control and automation, microstructure and properties, welding processes, procedures and consumables, weldability, modeling, phase transformations, residual stress and distortion, physical processes in welding, and properties and structural integrity of weldments.

The primary aim of this volume is to provide researchers and engineers from both academic and industry with up-to-date coverage of new results in the field of robotic welding, intelligent systems and automation. The book is mainly based on papers selected from the 2019 International Workshop on Intelligentized Welding Manufacturing (IWIWM’2019) in USA. The articles show that the intelligentized welding manufacturing (IWM) is becoming an inevitable trend with the intelligentized robotic welding as the key technology. The volume is divided into four logical parts: Intelligent Techniques for Robotic Welding, Sensing of Arc Welding Processing, Modeling and Intelligent Control of Welding Processing, as well as Intelligent Control and its Applications in Engineering.

This accessible and practical shortform book details the properties and advantages of high-performance pre-engineered steel-concrete composite beams (HPCBs) for improving the sustainability of construction techniques. It also explains the analysis methods for testing HPCB systems. The authors describe a new HPCB system that has been developed to reduce the input of raw materials and embodied CO2 commonly associated with heavily loaded and long-spanned industrial buildings (which predominately comprise reinforced concrete) and improve the sustainability of the construction process. They provide several resources throughout to facilitate adoption by professionals. Design equations derived from Eurocode 4 approach for ultimate limit state and serviceability limit state and worked examples are included throughout. The authors discuss the feasibility for both materials and the full-scale beams and CO2 reduction methods, including use of recycled concrete aggregate, ground granulated blast-furnace and silica fume to replace natural coarse aggregates and Ordinary Portland Cement. Guidance for testing HPCBs—including setup, test procedure and data collection and interpretation—is also given. The authors also elaborate on recommendations for finite element analysis for HPCBs. Design examples are appended to illustrate typical current practice using a 12 × 12 m grid floor with live load of 15 kPa. Various considerations for different parameters such as fire resistance are discussed. Finally, the authors present a case study of a recently completed industrial building in Singapore to quantify the benefits of using HPCBs over reinforced concrete and conventional composite construction. Structural engineering professionals, whose work relates to long-span and heavy-loading industrial or commercial buildings, will benefit from the detailed guidance and focus on practical applications provided throughout this book. Post-graduate students of advanced steel and composite structures will also benefit from these descriptions.

The welding of tubes is an essential requirement in the fabrication of components in many industries. The original idea for this book came from a seminar organized by The Welding Institute which attracted over 100 specialists concerned with design, fabrication, production and quality assurance and yielded a number of valuable papers. "Process Pipe and Tube Welding" contains some of these papers together with additional chapters to provide comprehensive coverage of all aspects of tube welding from initial design considerations through production to final inspection. In the first three chapters the authors outline the process and equipment options available for both manual and mechanized welding. This is essential for design and production planning when faced with the choice of competing processes such as MMA, MIG, TIG or plasma, helping engineers make the right choice for particular applications and ensuring the most cost effective welding techniques are employed. Five further chapters are devoted to the application of tube welding in the aero-engine, ship building, power generation, petrochemical and chemical plant industries with numerous details on processes, materials, techniques and equipment. The welding parameters and production data provided by the authors are a valuable source of information and will help engineers to overcome problems in production.This title includes Process options and manual techniques for welding pipework fabrications; Mechanised arc welding process options for pipework fabrications; Process techniques and equipment for mechanised TIG welding of tubes; Welding pipes for aero-engines; TIG welding pipework for ships; Automatic tube welding in boiler fabrication; TIG and MIG welding developments for fabrication of plant for the chemical, petrochemical, and offshore oil and gas industries; Fabrication of aluminium process pipework; A fabrication system for site mechanical construction; Qualification of welding procedures for the chemical process industry; Non-destructive examination of welds in small diameter pipes.