Ultrasonic Tube Drawing

On June 21 a symposium was sponsored by the Bureau of Naval Weapons on the application of ultrasonic energy in the deformation of metals. At this session, a number of investigators actively working in the field reported informally on the results of their research. The reports revealed that the results achieved by incorporating ultrasonic transducers into conventional metalforming and-cutting operations are sufficiently promising that the technique merits further attention. Data are available to indicate that application of ultrasonic vibrations during metal working can increase speeds, lower forces, and improve surface finishes. All of these results have been obtained without any observed difference in properties between ultrasonically and conventionally fabricated parts. (Author).

Although the problem of tool design - involving both the selection of suitable geometry and material- has exercised the attention of metal forming engineers for as long as this industrial activity has existed, the approach to its solution has been generally that of the 'trial and error' variety. It is only relatively recently that the continuing expansion of the bulk metal-forming industry, combined with an increase in the degree of sophistication required of its products and processes, has focussed attention on the problem of optimisation of tool design. This, in turn, produced a considerable expansion of theoretical and practical investi gations of the existing methods, techniques r,nd concepts, and helped to systematise our thinking and ideas in this area of engineering activity. In the virtual absence, so far, of a single, encyclopaedic, but sufficien tly deep, summation of the state of the art, a group of engineers and materials scientists felt that an opportune moment had arrived to try and produce, concisely, answers to many tool designers' dilemmas. This book attempts to set, in perspective, the existing - and proven - concepts of design, to show their respective advantages and weaknesses and to indicate how they should be applied to the individual main forming processes of rolling, drawing, extrusion and forging.

The industrial interest in ultrasonic processing has revived during recent years because ultrasonic technology may represent a flexible “green alternative for more energy efficient processes. A challenge in the application of high-intensity ultrasound to industrial processing is the design and development of specific power ultrasonic systems for large scale operation. In the area of ultrasonic processing in fluid and multiphase media the development of a new family of power generators with extensive radiating surfaces has significantly contributed to the implementation at industrial scale of several applications in sectors such as the food industry, environment, and manufacturing. Part one covers fundamentals of nonlinear propagation of ultrasonic waves in fluids and solids. It also discusses the materials and designs of power ultrasonic transducers and devices. Part two looks at applications of high power ultrasound in materials engineering and mechanical engineering, food processing technology, environmental monitoring and remediation and industrial and chemical processing (including pharmaceuticals), medicine and biotechnology. Covers the fundamentals of nonlinear propagation of ultrasonic waves in fluids and solids. Discusses the materials and designs of power ultrasonic transducers and devices. Considers state-of-the-art power sonic applications across a wide range of industries.

As the only comprehensive text focusing on metal shaping processes, which are still the most widely used processes in the manufacture of products and structures, Metal Shaping Processes carefully presents the fundamentals of metal shaping processes with their relevant applications. The treatment of the subject matter is adequately descriptive for those unfamiliar with the various processes and yet is sufficiently analytical for an introductory academic course in manufacturing. The text, as well as the numerous formulas and illustrations in each chapter, clearly show that shaping processes, as a part of manufacturing engineering, are a complex and interdisciplinary subject. The topics are organized and presented in such a manner that they motivate and challenge students to present technically and economically viable solutions to a wide variety of questions and problems, including product design. It is the perfect textbook for students in mechanical, industrial, and manufacturing engineering programs at both the Associate Degree and Bachelor Degree programs, as well a valuable reference for manufacturing engineers (those who design, execute and maintain the equipment and tools); process engineers (those who plan and engineer the manufacturing steps, equipment, and tooling needed in production); manufacturing managers and supervisors; product design engineers; and maintenance and reliability managers and technicians. Each chapter begins with a brief highlighted outline of the topics to be described. Carefully presents the fundamentals of the particular metal-shaping process with its relevant applications within each chapter, so that the student and teacher can clearly assess the capabilities, limitation, and potentials of the process and its competitive aspects. Features sections on product design considerations, which present guidelines on design for manufacturing in many of the chapters. Offers practical, understandable explanations, even for complex processes. Includes text entries that are coded as in an outline, with these numerical designations carried over the 320 related illustrations for easy cross-referencing. Provides a dual (ISO and USA) unit system. Contains end-of-chapter Review Questions. Includes a chapter on sheet metalworking covering cutting processes; bending process; tubes and pipe bending; deep drawing processes; other sheet metal forming process (stretch forming, spinning, rubber forming, and superplatic forming and diffusion bonding). Provides a useful die classification with 15 illustrations and description; presses for sheet metalworking; and high energy-rate forming processes. A chapter on nontraditional manufacturing process discusses such important processes as mechanical energy processes (ultrasonic machining, water jet cutting); electrochemical machining processes (electrochemical machining, electrochemical grinding); thermal energy processes (electric discharge processes, laser beam machining, electron beam machining); and chemical processes (chemical milling).