Tooling For Composite Aerospace Structures

Tooling for Composite Aerospace Structures: Manufacturing and Applications offers a comprehensive discussion on the design, analysis, manufacturing and operation of tooling that is used in the lamination of composite materials and assembly. Chapters cover general topics, the materials that are typically used for tooling, design aspects and recommendations on how to approach the design, and what engineers need to consider, including examples of designs and their pros and cons, how to perform these type of details, and the methods of inspection needed to ensure quality control. The book concludes with an outlook on the industry and the future. Covers the entire lifecycle of tool design, starting with a discussion on composite materials and ending with new concepts and material Introduces aspects of how to use modeling and simulation for tooling with detailed examples and validation data Offers a list of materials and where they should be used depending on the application

This is a collection of papers on composite materials in aircraft structures. The topics covered range from micromechanics and the properties of fibre composites, to advanced composite tooling and manufacturing methods.

Resin Transfer Moulding and other similar 'liquid moulding' manufacturing methods have been used to make non-structural composites for the last 35 years. However, in the last eight years these methods have become the subject of enormous interest by aerospace manufacturing companies. Resin Transfer Moulding for Aerospace Structures describes all aspects of Resin Transfer Moulding (RTM) for aerospace structures. Written by an international team of experts, from both industry and academia, it is a comprehensive work providing complete and detailed information on the process of RTM from theoretical modelling to practical experience. With subjects including manufacturing, tooling, fabric design and flow modelling all covered, this book is an invaluable up-to-the-minute reference source which provides the reader with a good understanding of RTM and its possible uses, especially for high performance applications. Resin Transfer Moulding for Aerospace Structures is an ideal guide for those in the aerospace and related industries, who want to understand and utilize RTM, as well as those directly involved in the RTM industry.

Design and Analysis of Composite Structures enables graduate students and engineers to generate meaningful and robust designs of complex composite structures. Combining analysis and design methods for structural components, the book begins with simple topics such as skins and stiffeners and progresses through to entire components of fuselages and wings. Starting with basic mathematical derivation followed by simplifications used in real-world design, Design and Analysis of Composite Structures presents the level of accuracy and range of applicability of each method. Examples taken from actual applications are worked out in detail to show how the concepts are applied, solving the same design problem with different methods based on different drivers (e.g. cost or weight) to show how the final configuration changes as the requirements and approach change. Provides a toolkit of analysis and design methods to most situations encountered in practice, as well as analytical frameworks and the means to solving them for tackling less frequent problems. Presents solutions applicable to optimization schemes without having to run finite element models at each iteration, speeding up the design process and allowing examination of several more alternatives than traditional approaches. Includes guidelines showing how decisions based on manufacturing considerations affect weight and how weight optimization may adversely affect the cost. Accompanied by a website at www.wiley.com/go/kassapoglou hosting lecture slides and solutions to the exercises for instructors.

Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability introduces the reader to the current state of technologies involved in processing and design of polymer-reinforced fiber composites using additive manufacturing's automated fiber placement methods, through ten seminal SAE International papers. Currently, the material layup strategy in terms of process selection and manufacturability is usually not prioritized in the design phase. Engineers do not have a good way to see how their design choices can affect the manufacturing process beyond their initial structural-level considerations. The result is typically a large amount of experimental testing necessary to qualify the materials and structures typified in the classical building-block approach. Such an environment makes mistakes difficult to solve and, should redesign be required, obtaining reliable information is hard to piece together. Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability approaches the question of quality in these structures from a hands-on, solution-driven perspective.

This book is open access under a CC BY 4.0 license. It presents the results of the ComBoNDT European project, which aimed at the development of more secure, time- and cost-saving extended non-destructive inspection tools for carbon fiber reinforced plastics, adhered surfaces and bonded joints. The book reports the optimal use of composite materials to allow weight savings, reduction in fuel consumptions, savings during production and higher cost efficiency for ground operations.

Advanced Composite Materials for Aerospace Engineering: Processing, Properties and Applications predominately focuses on the use of advanced composite materials in aerospace engineering. It discusses both the basic and advanced requirements of these materials for various applications in the aerospace sector, and includes discussions on all the main types of commercial composites that are reviewed and compared to those of metals. Various aspects, including the type of fibre, matrix, structure, properties, modeling, and testing are considered, as well as mechanical and structural behavior, along with recent developments. There are several new types of composite materials that have huge potential for various applications in the aerospace sector, including nanocomposites, multiscale and auxetic composites, and self-sensing and self-healing composites, each of which is discussed in detail. The book’s main strength is its coverage of all aspects of the topics, including materials, design, processing, properties, modeling and applications for both existing commercial composites and those currently under research or development. Valuable case studies provide relevant examples of various product designs to enhance learning. Contains contributions from leading experts in the field Provides a comprehensive resource on the use of advanced composite materials in the aerospace industry Discusses both existing commercial composite materials and those currently under research or development

“Collaborative Product and Service Life Cycle Management for a Sustainable World” gathers together papers from the 15th ISPE International Conference on Concurrent Engineering (CE2008), to stimulate the new thinking that is so crucial to our sustained productivity enhancement and quality of life. It is already evident in this new century that the desire for sustainable development is increasingly driving the market to reach for new and innovative solutions that more effectively utilize the resources we have inherited from previous generations; with the obvious responsibility to future generations. Human productivity and progress can be positively engineered and managed in harmony with the provision and needs of our natural environment. One century on from the industrial revolution, this is now the time of the sustainable revolution; requiring holistic technological, process and people integrated solutions to sustained socio-economic enhancement.

Machining processes play an important role in the manufacture of a wide variety of components. While the processes required for metal components are well-established, they cannot always be applied to composite materials, which instead require new and innovative techniques. Machining technology for composite materials provides an extensive overview and analysis of both traditional and non-traditional methods of machining for different composite materials. The traditional methods of turning, drilling and grinding are discussed in part one, which also contains chapters analysing cutting forces, tool wear and surface quality. Part two covers non-traditional methods for machining composite materials, including electrical discharge and laser machining, among others. Finally, part three contains chapters that deal with special topics in machining processes for composite materials, such as cryogenic machining and processes for wood-based composites. With its renowned editor and distinguished team of international contributors, Machining technology for composite materials is an essential reference particularly for process designers and tool and production engineers in the field of composite manufacturing, but also for all those involved in the fabrication and assembly of composite structures, including the aerospace, marine, civil and leisure industry sectors. Provides an extensive overview of machining methods for composite materials Chapters analyse cutting forces, tool wear and surface quality Cryogenic machining and processes for wood based composites are discussed