Process Control Design For Industrial Applications

This book presents the most important methods used for the design of digital controls implemented in industrial applications. The best modelling and identification techniques for dynamical systems are presented as well as the algorithms for the implementation of the modern solutions of process control. The proposed described methods are illustrated by various case studies for the main industrial sectors There exist a number of books related each one to a single type of control, yet usually without comparisons for various industrial sectors. Some other books present modelling and identification methods or signal processing. This book presents the methods to solve all the problems linked to the design of a process control without the need to find additional information.

Industrial Process Identification and Control Design is devoted to advanced identification and control methods for the operation of continuous-time processes both with and without time delay, in industrial and chemical engineering practice. The simple and practical step- or relay-feedback test is employed when applying the proposed identification techniques, which are classified in terms of common industrial process type: open-loop stable; integrating; and unstable, respectively. Correspondingly, control system design and tuning models that follow are presented for single-input-single-output processes. Furthermore, new two-degree-of-freedom control strategies and cascade control system design methods are explored with reference to independently-improving, set-point tracking and load disturbance rejection. Decoupling, multi-loop, and decentralized control techniques for the operation of multiple-input-multiple-output processes are also detailed. Perfect tracking of a desire output trajectory is realized using iterative learning control in uncertain industrial batch processes. All the proposed methods are presented in an easy-to-follow style, illustrated by examples and practical applications. This book will be valuable for researchers in system identification and control theory, and will also be of interest to graduate control students from process, chemical, and electrical engineering backgrounds and to practising control engineers in the process industry.

This book presents the most important methods used for the design of digital controls implemented in industrial applications. The best modelling and identification techniques for dynamical systems are presented as well as the algorithms for the implementation of the modern solutions of process control. The proposed described methods are illustrated by various case studies for the main industrial sectors There exist a number of books related each one to a single type of control, yet usually without comparisons for various industrial sectors. Some other books present modelling and identification methods or signal processing. This book presents the methods to solve all the problems linked to the design of a process control without the need to find additional information.

Robust Industrial Control Systems: Optimal Design Approach for Polynomial Systems presents a comprehensive introduction to the use of frequency domain and polynomial system design techniques for a range of industrial control and signal processing applications. The solution of stochastic and robust optimal control problems is considered, building up from single-input problems and gradually developing the results for multivariable design of the later chapters. In addition to cataloguing many of the results in polynomial systems needed to calculate industrial controllers and filters, basic design procedures are also introduced which enable cost functions and system descriptions to be specified in order to satisfy industrial requirements. Providing a range of solutions to control and signal processing problems, this book: * Presents a comprehensive introduction to the polynomial systems approach for the solution of H_2 and H_infinity optimal control problems. * Develops robust control design procedures using frequency domain methods. * Demonstrates design examples for gas turbines, marine systems, metal processing, flight control, wind turbines, process control and manufacturing systems. * Includes the analysis of multi-degrees of freedom controllers and the computation of restricted structure controllers that are simple to implement. * Considers time-varying control and signal processing problems. * Addresses the control of non-linear processes using both multiple model concepts and new optimal control solutions. Robust Industrial Control Systems: Optimal Design Approach for Polynomial Systems is essential reading for professional engineers requiring an introduction to optimal control theory and insights into its use in the design of real industrial processes. Students and researchers in the field will also find it an excellent reference tool.

This work provides users and designers of industrial control and monitoring systems with an easy-to-use, yet effective, method to configure, design, and validate human-machine interfaces. It includes systems such as distributed control systems, supervisory control and data acquisition systems, and stand-alone units.

Practical guidance on how to apply process control fundamentals to solve real-world control problems Practical Process Control Design with Industrial Applications presents process control essentials and control strategy design fundamentals for modern-day DCS work environments. It uses a unique instructional approach—a process analysis and process understanding framework that enables readers to better understand and more effectively use process control fundamentals. Process analysis, operating objectives, and business drivers guide the identification of control objectives and facilitate control strategy designs of realistic control applications for real-world unit operations. Filling a gap in the literature, coverage includes: Merging process analysis, process understanding, and real-world plant operations with process control essentials and design fundamentals Detailed discussion of real-world design issues and realistic process-specific control strategies Methods used to ensure acceptable control performance continues when various “what if” issues arise How process control design fundamentals are applied in important unit-specific control strategies How best to apply specific control attributes (control direction), control options (PID proportional action), standard DCS functionality (algorithms and/or function blocks), and corporate or site standards (input signal validation) to develop control strategies that achieve control objectives with acceptable control performance. Practical Process Control Design with Industrial Applications is an essential reference for control engineers and process engineers who support process control activities in an operating plant, DCS vendor control application specialists, and EPC company project engineers who support process control activities in capital projects.

Master process control hands on, through practical examples and MATLAB(R) simulations This is the first complete introduction to process control that fully integrates software tools--enabling professionals and students to master critical techniques hands on, through computer simulations based on the popular MATLAB environment. Process Control: Modeling, Design, and Simulation teaches the field's most important techniques, behaviors, and control problems through practical examples, supplemented by extensive exercises--with detailed derivations, relevant software files, and additional techniques available on a companion Web site. Coverage includes: Fundamentals of process control and instrumentation, including objectives, variables, and block diagrams Methodologies for developing dynamic models of chemical processes Dynamic behavior of linear systems: state space models, transfer function-based models, and more Feedback control; proportional, integral, and derivative (PID) controllers; and closed-loop stability analysis Frequency response analysis techniques for evaluating the robustness of control systems Improving control loop performance: internal model control (IMC), automatic tuning, gain scheduling, and enhancements to improve disturbance rejection Split-range, selective, and override strategies for switching among inputs or outputs Control loop interactions and multivariable controllers An introduction to model predictive control (MPC) Bequette walks step by step through the development of control instrumentation diagrams for an entire chemical process, reviewing common control strategies for individual unit operations, then discussing strategies for integrated systems. The book also includes 16 learning modules demonstrating how to use MATLAB and SIMULINK to solve several key control problems, ranging from robustness analyses to biochemical reactors, biomedical problems to multivariable control.

The Internet plays a significant and growing role in real-time industrial manufacturing, scheduling and management. A considerable research effort has led to the development of new technologies that make it possible to use the Internet for supervision and control of industrial processes. Internet-based Control Systems addresses the challenges that need to be overcome before the Internet can be beneficially used not only for monitoring of but also remote control industrial plants. New design issues such as requirement specification, architecture selection and user-interface design are dealt with. Irregular data transmission and data loss and, in extreme cases, whole-system instability may result from Internet time-delay; this book guards against such phenomena from both computer science and control engineering perspectives. Security breaches and safety risks in an Internet-based control system could have very serious consequences and the author gives specific advice for avoiding them. This book is unique in bringing together multiple strands of research, mainly from computer science and control engineering, into an over-arching study of the entire subject. Practical perspectives are explored both through case studies in several chapters and through real applications including: · robot arm control; · web-based simulator for a catalytic reactor; · virtual supervision parameter control of a water tank system; · model predictive control for a process control unit; · remote control performance monitoring and maintenance; · remote control system design and implementation; Internet-based Control Systems is a useful introduction and guide for researchers in control engineering and computer science and developers of real-time Internet-enabling software. It can also be used for teaching a final year option or elective on Internet-enabled real-time system design, or as an advanced example of real-time software design for graduates.

Traditionally, process design and control system design are performed sequentially. It is only recently displayed that a simultaneous approach to the design and control leads to significant economic benefits and improved dynamic performance during plant operation. Extensive research in issues such as 'interactions of design and control', 'analysis and design of plant wide control systems', 'integrated methods for design and control' has resulted in impressive advances and significant new technologies that have enriched the variety of instruments available for the design engineer in her endeavour to design and operate new processes. The field of integrated process design and control has reached a maturity level that mingles the best from process knowledge and understanding and control theory on one side, with the best from numerical analysis and optimisation on the other. Direct implementation of integrated methods should soon become the mainstream design procedure. Within this context 'The Integration of Process Design and Control', bringing together the developments in a variety of topics related to the integrated design and control, will be a real asset for design engineers, practitioners and researchers. Although the individual chapters reach a depth of analysis close to the frontier of current research status, the structure of the book and the autonomous nature of the chapters make the book suitable for a newcomer in the area. The book comprises four distinct parts: Part A: Process characterization and controllability analysisPart B: Integrated process design and control ⊣ MethodsPart C: Plant wide interactions of design and controlPart D: Integrated process design and control ⊣ Extensions By the end of the book, the reader will have developed a commanding comprehension of the main aspects of integrated design and control, the ability to critically assess the key characteristics and elements related to the interactions between design and control and the capacity to implement the new technology in practice. * This book brings together the latest developments in a variety of topics related to integrated design and control.* It is a valuable asset for design engineers, practitioners and researchers.* The structure of the book and the nature of its chapters also make it suitable for a newcomer to the field.