Precision Machine Design

This book is a comprehensive engineering exploration of all the aspects of precision machine design—both component and system design considerations for precision machines. It addresses both theoretical analysis and practical implementation providing many real-world design case studies as well as numerous examples of existing components and their characteristics. Fast becoming a classic, this book includes examples of analysis techniques, along with the philosophy of the solution method. It explores the physics of errors in machines and how such knowledge can be used to build an error budget for a machine, how error budgets can be used to design more accurate machines.

The realm of ultra precision mechanisms, for example in controlling motion to small fractions of a micrometer, is encroaching into many fields of technology. This book aims to provide a bridge for those moving from either an engineering or physics background towards the challenges offered by ultraprecision mechanisms. Using case study examples, this book provides a guide to basic techniques and gives technical, analytical and practical information.

While ultra-precision machines are now achieving sub-nanometer accuracy, unique challenges continue to arise due to their tight specifications. Written to meet the growing needs of mechanical engineers and other professionals to understand these specialized design process issues, Introduction to Precision Machine Design and Error Assessment places

Precision Manufacturing provides an introduction to precision engineering for manufacturing. With an emphasis on design and performance of precision machinery for manufacturing – machine tool elements and structure, sources of error, precision machining processes and process models sensors for process monitoring and control, metrology, actuators, and machine design. This book will be of interest to design engineers, quality engineers and manufacturing engineers, academics and those who may or may not have previous experience with precision manufacturing, but want to learn more.

Machining dynamics play an essential role in the performance of the machine tools and machining processes which directly affect the removal rate, workpiece surface quality and dimensional and form accuracy. Machining Dynamics: Fundamentals and Applications will be bought by advanced undergraduate and postgraduate students studying manufacturing engineering and machining technology in addition to manufacturing engineers, production supervisors, planning and application engineers, and designers.

Advances in engineering precision have tracked with technological progress for hundreds of years. Over the last few decades, precision engineering has been the specific focus of research on an international scale. The outcome of this effort has been the establishment of a broad range of engineering principles and techniques that form the foundation of precision design. Today’s precision manufacturing machines and measuring instruments represent highly specialised processes that combine deterministic engineering with metrology. Spanning a broad range of technology applications, precision engineering principles frequently bring together scientific ideas drawn from mechanics, materials, optics, electronics, control, thermo-mechanics, dynamics, and software engineering. This book provides a collection of these principles in a single source. Each topic is presented at a level suitable for both undergraduate students and precision engineers in the field. Also included is a wealth of references and example problems to consolidate ideas, and help guide the interested reader to more advanced literature on specific implementations.

Precision manufacturing is a development that has been gathering momentum over the last century and accelerating over the last 25 years in terms of research, development, and application to product innovation. The driving force in this development arises from requirements for much higher performance of products, higher reliability, longer life, lower cost, and miniaturization. This development is widely known as precision engineering and, today, it is generally defined as manufacturing to tolerances which are better than one part in 105. Applications are abound and can be found in various semiconductor processes (e.g., lithography, wafer probing, inspection), Coordinate Measuring Machines (CMMs) and precision metrology systems (e.g., Scanning Probe Microscopy (SPM)), and robot/machine tools to carry out micro-assembly (e.g., MEMS) and delicate short wavelength laser processes. As an enabling technology for precision engineering, precision instrumentation and measurement, geometrical calibration and compensation, and motion control are directly important issues to be addressed in the overall system design and realization. This book is focused on these aspects of precision engineering. It is a compilation of the major results and publications from a major project which develop a state-of-the-art high-speed, ultra-precision robotic system. A comprehensive and thorough treatment of the subject matter is provided in a manner that is amenable to a broad base of readers, ranging from the academics to the practitioners, by providing detailed experimental verifications of the developed materials.

Exact Constraint: Machine Design Using Kinematic Principles gives you a unique and powerful set of rules and techniques to facilitate the design of any type or size of machine. You learn the kinematic design techniques known as constraint pattern analysis. This method, widely used by designers of precision instruments, enables you to visualize the constraints and degrees of freedom of a mechanical connection as patterns of lines in space. By recognizing these line patterns (found in all types of machinery), you will better understand the way a machine will work - or will not work - in an entirely new domain.

The Latest Techniques of Ultra-Precise Manufacturing for Creating Mechanical, Electronic, and Optical Products Precision Engineering gives expert guidance on the application of manufacturing to micro and nano levels, using state-of-the-art miniaturization technology. The book fully explores these new in-demand techniques, providing clear explanations of precision engineering fundamentals, the theory and design of precision machines, and the mechanics of ultra-precise machining. Filled with over 200 skills-building illustrations, this vital engineering resource examines topics ranging from atomic bit processes for manufacturing and atomic force...to scanning and electronic and optical microscopy. You will find timely information on the tool materials for precision machining...the mechanics of materials cutting...advances in precision grinding...ultra-precision machine elements...rolling element, hydrodynamic, and hydrostatic bearings...gas lubricated bearings... microelectromechanical systems (MEMS)...and much more. Presenting practical know-how on everything required to create actual products, Precision Engineering features: A full account of tool materials for precision engineering The latest methods of precision grinding Detailed analysis of ultra-precise machine elements In-depth coverage of microelectromechanical systems (MEMS) Inside This Cutting-Edge Guide to Precision Engineering Methods • Tool Materials for Precision Machining • Mechanics of Materials Cutting • Advances in Precision Grinding • Ultra-Precision Machine Elements • Rolling Element, Hydrodynamic, and Hydrostatic Bearings • Gas Lubricated Bearings • Microelectromechanical Systems (MEMS)