New Challenges In Residual Stress Measurements And Evaluation

Residual stresses (RS) are stresses present inside materials even in the absence of any applied load. They are of capital importance because they can impact greatly on the mechanical strength of the material, on its dimensional correspondence to design specifications as well as on the fatigue life of the part. RS measurement and evaluation is currently an important research topic where a lot of challenges still need to be addressed. This book aims to provide the reader with an overview of the principal novelties in this field including current limitations and potential future developments. Both radically new experimental approaches as well as recent evolutions of consolidated ones will be presented, along with the latest novelties in the area of numerical residual stress evaluation.

An introductory and intermediate level handbook written in pragmatic style to explain residual stresses and to provide straightforward guidance about practical measurement methods. Residual stresses play major roles in engineering structures, with highly beneficial effects when designed well, and catastrophic effects when ignored. With ever-increasing concern for product performance and reliability, there is an urgent need for a renewed assessment of traditional and modern measurement techniques. Success critically depends on being able to make the most practical and effective choice of measurement method for a given application. Practical Residual Stress Measurement Methods provides the reader with the information needed to understand key residual stress concepts and to make informed technical decisions about optimal choice of measurement technique. Each chapter, written by invited specialists, follows a focused and pragmatic format, with subsections describing the measurement principle, residual stress evaluation, practical measurement procedures, example applications, references and further reading. The chapter authors represent both international academia and industry. Each of them brings to their writing substantial hands-on experience and expertise in their chosen field. Fully illustrated throughout, the book provides a much-needed practical approach to residual stress measurements. The material presented is essential reading for industrial practitioners, academic researchers and interested students. Key features: • Presents an overview of the principal residual stress measurement methods, both destructive and non-destructive, with coverage of new techniques and modern enhancements of established techniques • Includes stand-alone chapters, each with its own figures, tables and list of references, and written by an invited team of international specialists

This book provides complete coverage of the slitting method. It details new results in analysis, computation, and estimation and discusses different roles of residual stresses from the fracture mechanics perspective. It provides detailed formulations and examples of compliance functions, weighted least squares fit and convergence test in stress estimation, and computer programs to facilitate the implementation of the slitting method.

Residual stresses are considered critical to quality in conventional manufacturing strategies. This is where the DFG’s Priority Programme 2013 comes in, looking instead at the opportunities and possibilities for improving the properties of components by targeted use of residual stresses. In the years 2017 to 2023, research teams from all over Germany were able to prove the stability, controllability and usefulness of residual stresses in flat and solid forming manufacturing processes of metallic components. In addition, the cross-project working groups achieved many insights into the fundamental understanding, simulation and, in particular, industry-oriented measurement of residual stresses. The extensive results of these six years of research activities are presented in this final report.

This report briefly reviews and evaluates the current state-of-the-art as to methods of measuring residual stresses. Studies were made to appraise the feasibility of preparing a handbook or manual which will provide meaningful and useful information on residual stresses for engineers who are not necessarily specialists in this field. Suggestions are proposed for the preparations of such a handbook.

This book presents the proceedings of the International Conference on Residual Stresses 10 and is devoted to the prediction/modelling, evaluation, control, and application of residual stresses in engineering materials. New developments, on stress-measurement techniques, on modelling and prediction of residual stresses and on progress made in the fundamental understanding of the relation between the state of residual stress and the material properties, are highlighted. The proceedings offer an overview of the current understanding of the role of residual stresses in materials used in wide ranging application areas.

With contributions from 24 authorities from around the world, this handbook provides the most authoritative reference resource available on the impact of residual stresses on mechanical properties of materials and structures. You'll find detailed descriptions of a full range of measuring techniques, including hole drilling, layer removal, sectioning, X-ray diffraction, neutron diffraction, and ultrasonic methods. A variety of case studies which illustrate use of specific techniques are included to facilitate your understanding. Design and structural engineers, metallurgists, and material scientists will find a wealth of valuable information covering recent developments in residual stress measuring techniques, with guidelines provided for selecting the right measuring strategy for each specific application, and many helpful tips for improving quality control.

The European Conference on Residual Stresses (ECRS) series is the leading European forum for scientific exchange on internal and residual stresses in materials. It addresses both academic and industrial experts and covers a broad gamut of stress-related topics from instrumentation via experimental and modelling methodology up to stress problems in specific processes such as welding or shot-peening, and their impact on materials properties. Chapters: Diffraction Methods; Mechanical Relaxation Methods; Acoustic and Electromagnetic Methods; Composites, Nano and Microstructures; Films, Coatings and Oxides; Cold Working and Machining; Heat Treatments and Phase Transformations; Welding, Fatigue and Fracture: Stresses in Additive Manufacturing.

The book presents recent advances regarding the inspection and monitoring of engineering structures; including bridges, buildings, aircraft and space structures, nuclear reactors and defense platforms. Among the techniques covered are UAV photogrammetry, strain monitoring, infrared detection, acoustic emission testing, residual stress measurements, fiber optical sensing, thermographic inspection, vibration analysis, piezoelectric sensing and ultrasonic testing. Keywords: Bridges, Buildings, Aircraft Structures, Space Structures, Nuclear Reactors, Defense Platforms, UAV Photogrammetry, Strain Monitoring, Infrared Detection, Acoustic Emission Testing, Residual Stress Measurements, Fiber Optical Sensing, Thermographic Inspection, Vibration Analysis, Piezoelectric Sensing, Ultrasonic Testing, Impact Damage, Anaerobic Reactor Performance, Geomembranes, Ossointegrated Implants, Fatigue Crack Growth, Accelerometer, Nonlinear Cable Bracing, Timber Utility Poles, Steel Pipes, Loosened Bolts on Pipes, IMU-based Motion Capture, CFRP Composites, Maglev Guideway Girder, Cable-Pylon Anchorage, Deep Learning Techniques.