Metallurgical Process Engineering

"Metallurgical Process Engineering" discusses large-scale integrated theory on the level of manufacturing production processes, putting forward concepts for exploring non-equilibrium and irreversible complex system. It emphasizes the dynamic and orderly operation of the steel plant manufacturing process, the major elements of which are the flow, process network and program. The book aims at establishing a quasi-continuous and continuous process system for improving several techno-economic indices, minimizing dissipation and enhancing the market competitiveness and sustainability of steel plants. The book is intended for engineers, researchers and managers in the fields of metallurgical engineering, industrial design, and process engineering. Prof. Ruiyu Yin is honorary president of the Central Iron and Steel Research Institute, China, and a member of the Chinese Academy of Engineering.

This book covers various metallurgical topics, viz. roasting of sulfide minerals, matte smelting, slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy. Each chapter is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare or refractory metal together with worked out problems explaining the principle of the operation.

Theory and Methods of Metallurgical Process Integration analyzes the basic elements and characteristics of steel manufacturing processes and operation, also proposing a theory of precise dynamic design and integration of steel plants. Following several case studies, a new generation steel manufacturing process is proposed. Through deep description and analysis of the dynamic operation of the steel manufacturing process, this book can help readers understand that the study of dynamic integration for the "mass-energy-time-space-information" during the steel manufacturing process has to be highly emphasized in order to further promote optimization of the steel manufacturing process and plant. Extends the research methodology and future direction of the metallurgical process Concentrates on the study of the physical essence and the running rules of the dynamic operation of the steel manufacturing process Summarizes six rules for the dynamic operation of the steel manufacturing process for newly-built or existing steel plants, which provides useful guidance for engineering design, production technology, and production and technology management

This volume introduces basic mechanisms of heat, mass, and fluid flow, and shows the origin of associated transport coefficients: diffusivity, conductivity, and viscosity. The discussions are supplemented with metallurgical examples and exercises. Empirical techniques for modelling and process design are presented, followed by numerical techniques and computer programs needed for "ground-up" quantitative descriptions of typical metallurgical processes. A generous appendix provides a wealth of detail on the thermodynamic and physical properties of substances commonly encountered by metallurgists, while a short section on metallurgical thermodynamics illustrates the way these tabulations should be used. A key text for engineers, scientists, and students, this book offers a unique look at the rich variety of phenomena that govern the behavior and kinetics of metallurgical processing operations.

Wire Technology: Process Engineering and Metallurgy, Second Edition, covers new developments in high-speed equipment and the drawing of ultra-high strength steels, along with new computer-based design and analysis software and techniques, including Finite Element Analysis. In addition, the author shares his design and risk prediction calculations, as well as several new case studies. New and extended sections cover measurement and instrumentation, die temperature and cooling, multiwire drawing, and high strength steel wire. Coverage of process economics has been greatly enhanced, including an exploration of product yields and cost analysis, as has the coverage of sustainability aspects such as energy use and recycling. As with the first edition, questions and problems are included at the end of each chapter to reinforce key concepts. Written by an internationally-recognized specialist in wire drawing with extensive academic and industry experience Provides real-world examples, problems, and case studies that allow engineers to easily apply the theory to their workplace, thus improving productivity and process efficiency Covers both ferrous and non-ferrous metals in one volume

Treatise on Process Metallurgy: Volume One, Process Fundamentals provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. In these fully updated volumes, coverage is expanded into four volumes, including Process Fundamentals, encompassing process fundamentals, structure and properties of matter; thermodynamic aspects of process metallurgy, and rate phenomena in process metallurgy; Processing Phenomena, encompassing interfacial phenomena in high temperature metallurgy, metallurgical process phenomena, and metallurgical process technology; Metallurgical Processes, encompassing mineral processing, aqueous processing, electrochemical material and energy processes, and iron and steel technology, non-ferrous process principles and production technologies, and more. The work distills the combined academic experience from the principal editor and the multidisciplinary four-member editorial board. Provides the entire breadth of process metallurgy in a single work Includes in-depth knowledge in all key areas of process metallurgy Approaches the topic from an interdisciplinary perspective, providing broad range coverage on topics

Treatise on Process Metallurgy: Volume Three, Industrial Processes provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. In these fully updated volumes, coverage is expanded into four volumes, including Process Fundamentals, encompassing process fundamentals, structure and properties of matter; thermodynamic aspects of process metallurgy, and rate phenomena in process metallurgy; Processing Phenomena, encompassing interfacial phenomena in high temperature metallurgy, metallurgical process phenomena, and metallurgical process technology; Metallurgical Processes, encompassing mineral processing, aqueous processing, electrochemical material and energy processes, and iron and steel technology, non-ferrous process principles and production technologies, and more. The work distills the combined academic experience from the principal editor and the multidisciplinary four-member editorial board. Provides the entire breadth of process metallurgy in a single work Includes in-depth knowledge in all key areas of process metallurgy Approaches the topic from an interdisciplinary perspective, providing broad range coverage on topics

This practical reference provides thorough and systematic coverage on both basic metallurgy and the practical engineering aspects of metallic material selection and application.

Extractive Metallurgy of Titanium: Conventional and Recent Advances in Extraction and Production of Titanium Metal contains information on current and developing processes for the production of titanium. The methods for producing Ti metal are grouped into two categories, including the reduction of TiCl4 and the reduction of TiO2, with their processes classified as either electrochemical or thermochemical. Descriptions of each method or process include both the fundamental principles of the method and the engineering challenges in their practice. In addition, a review of the chemical and physical characteristics of the product produced by each method is included. Sections cover the purity of titanium metal produced based on ASTM and other industry standards, energy consumption, cost and the potential environmental impacts of the processes. Provides information on new and developing low cost, high integrity methods for titanium metal production Discusses new markets for titanium due to the decreased cost of newly developed processes Covers specific information on new methods, including the chemical and physical characteristics produced