Foam Extrusion

Combining the science of foam with the engineering of extrusion processes, Foam Extrusion: Principles and Practice delivers a detailed discussion of the theory, design, processing, and application of degradable foam extraction. In one comprehensive volume, the editors present the collective expertise of leading academic, research, and industry specialists while laying the scientific foundation in such a manner that the microscopic transition from a nucleus to a void (nucleation) and macroscopic movement from a void to an object (formation) are plausibly addressed. To keep pace with significant improvements in foam extrusion technology, this Second Edition: Includes new chapters on the latest developments in processing/thermal management, rheology/melt strength, and biodegradable and sustainable foams Features extensive updates to chapters on extrusion equipment, blowing agents, polyethylene terephthalate (PET) foam, and microcellular innovation Contains new coverage of cutting-edge foaming mechanisms and technology, as well as new case studies, examples, and figures Capturing the interesting evolution of the field, Foam Extrusion: Principles and Practice, Second Edition provides scientists, engineers, and product development professionals with a modern, holistic view of foam extrusion to enhance research and development and aid in the selection of the optimal screw, die design, and foaming system.

Foam Extrusion: Principles and Practice combines the science of foam with the engineering of extrusion processes in one comprehensive volume, joining scientific principles and engineering practice. Starting with the fundamentals and then moving to phase separation, the text lays the scientific foundation in such a manner that the microscopic transition from a nucleus to a void (nucleation) and macroscopic movement from a void to an object (formation) are plausibly addressed. The last section of the book presents interesting foam extrusion developments, demonstrating how scientific findings can be applied to the engineering field, from principles to batch experimentation and continuous foaming. Each chapter concludes with a section of references for further study, and most include a nomenclature section and/or summary section as well. Drawing from the experience of the editor and the authors, Foam Extrusion: Principles and Practice captures the interesting evolution of foam extrusion, and offers a solid foundation for future developments. It is an informative guide for anyone involved with this field.

This unique introduction covers both low- and high-density thermoplastic foams in an easy-to-follow style that avoids excursions into the theoretical aspects of foam processing.

The second edition of Extrusion is designed to aid operators, engineers, and managers in extrusion processing in quickly answering practical day-to-day questions. The first part of the book provides the fundamental principles, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. The next section covers advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. The final part provides applications case studies in key areas for engineers such as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing. This practical guide to extrusion brings together both equipment and materials processing aspects. It covers basic and advanced topics, for reference and training, in thermoplastics processing in the extruder. Detailed reference data are provided on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety. A practical guide to the selection, design and optimization of extrusion processes and equipment Designed to improve production efficiency and product quality Focuses on practical fault analysis and troubleshooting techniques

As researchers seek replacements for banned, ozone-depleting foaming agents, the authors of Thermoplastic Foam Processing: Principles and Development strive to develop a better understanding of foaming processes and find solutions for day-to-day practice. This book presents the latest research in foam extrusion and physical foaming agents with a st

Combining the science of foam with the engineering of extrusion processes, Foam Extrusion: Principles and Practice delivers a detailed discussion of the theory, design, processing, and application of degradable foam extraction. In one comprehensive volume, the editors present the collective expertise of leading academic, research, and industry specialists while laying the scientific foundation in such a manner that the microscopic transition from a nucleus to a void (nucleation) and macroscopic movement from a void to an object (formation) are plausibly addressed. To keep pace with significant improvements in foam extrusion technology, this Second Edition Includes new chapters on the latest developments in processing/thermal management, rheology/melt strength, and biodegradable and sustainable foams Features extensive updates to chapters on extrusion equipment, blowing agents, polyethylene terephthalate (PET) foam, and microcellular innovation Contains new coverage of cutting-edge foaming mechanisms and technology, as well as new case studies, examples, and figures Capturing the interesting evolution of the field, Foam Extrusion: Principles and Practice, Second Edition provides scientists, engineers, and product development professionals with a modern, holistic view of foam extrusion to enhance research and development and aid in the selection of the optimal screw, die design, and foaming system.

This Handbook reviews the chemistry, manufacturing methods, properties and applications of the synthetic polymer foams used in most applications. In addition, a chapter is included on the fundamental principles, which apply to all polymer foams. There is also a chapter on the blowing agents used to expand polymers and a chapter is on microcellular foams - a relatively new development where applications are still being explored.

Offering complete and in-depth data and information on plastics extrusion, this practical handbook presents the technology of the subject rather than the theory. Presents an overview of extrusion technology as applied to the operation of extrusion systems and the design of tooling and equipment for use in the process. Provides basic technical information on the behavior of polymer and plastics materials in the extrusion process. Contains tool descriptions that provide a basis for the analysis of existing product lines as examples for the design of new systems. Includes illustrations of and background material on control systems for the extruder and extrusion process. Fundamentals of the Extrusion Process. Extruder Design, Construction and Operation. Extrusion Dies for Specific Product Lines. Controlling the Extrusion Process. Heat Transfer and Heat Content Considerations. Downstream Equipment and Auxiliary Units for Extrusion Lines. Coextrusion and Dual-Extrusion Technology. Extrusion of Cellular Plastics Products. Extrusion System Design and Integration. On-Line and Computer Control of the Extrusion Process. Plant Design and Operations. Extrusion Products and Processes. Glossary. Index.