Finite Element Plasticity And Metalforming Analysis

Finite Element Plasticity and Metalforming Analysis is specifically devoted to the finite element method and its use in plasticity problems. It details the theoretical background, assuming little previous knowledge, and how it can be used to examine realistic metalforming processes. Forging, rolling and extrusion are typical processes covered in the text, in addition to more specific problems. It is the first text that describes in detail elastic-plastic finite-element theory and how it is used in forming analyses. For the most realistic problems large capacity computing facilities are required, but the text describes simplified versions of the program that can be run on microcomputers and includes a full listing of a program that can be used for demonstration purposes. A full bibliography of books and research papers, with 700 entries, is provided to aid those investigating the subject.

The application of computer-aided design and manufacturing techniques is becoming essential in modern metal-forming technology. Thus process modeling for the determination of deformation mechanics has been a major concern in research . In light of these developments, the finite element method--a technique by which an object is decomposed into pieces and treated as isolated, interacting sections--has steadily assumed increased importance. This volume addresses advances in modern metal-forming technology, computer-aided design and engineering, and the finite element method.

Finite Element Plasticity and Metalforming Analysis is concerned with describing a computer based technique for aiding the optimisation of metalforming processes. These methods should enable tool and product designers to reduce development lead times for the introduction of new products, to optimise the process and to help improve the quality and reliability of products. The book is specifically devoted to the finite element method and its use in plasticity problems. It details the theoretical background assuming little previous knowledge, and describes how it can be implemented and used to examine realistic metalforming processes. Forging, rolling and extrusion are typical processes covered, in addition to specific problems such as ductile fracture and how it can be predicted. It is the first text that describes in detail elastic-plastic finite-element theory and how it is used in forming analyses. The technique described can be used to simulate metal flow in 2- and 3-D problems and can provide details of stress, strain, strain-rate and temperature distributions in the workpiece as it is being formed.

Traditionally, engineers have used laboratory testing to investigate the behavior of metal structures and systems. These numerical models must be carefully developed, calibrated and validated against the available physical test results. They are commonly complex and very expensive. From concept to assembly, Finite Element Analysis and Design of Metal Structures provides civil and structural engineers with the concepts and procedures needed to build accurate numerical models without using expensive laboratory testing methods. Professionals and researchers will find Finite Element Analysis and Design of Metal Structures a valuable guide to finite elements in terms of its applications.

The principal aim of this text is to encourage the development and application of numerical modelling techniques as an aid to achieving greater efficiency and optimization of metal-forming processes. The contents of this book have therefore been carefully planned to provide both an introduction to the fundamental theory of material deformation simulation, and also a comprehensive survey of the "state-of-the-art" of deformation modelling techniques and their application to specific and industrially relevant processes. To this end, leading international figures in the field of material deformation research have been invited to contribute chapters on subjects on which they are acknowledged experts. The information in this book has been arranged in four parts: Part I deals with plasticity theory, Part II with various numerical modelling techniques, Part III with specific process applications and material phenomena and Part IV with integrated computer systems. The objective of Part I is to establish the underlying theory of material deformation on which the following chapters can build. It begins with a chapter which reviews the basic theories of classical plasticity and describes their analytical representations. The second chapter moves on to look at the theory of deforming materials and shows how these expressions may be used in numerical techniques. The last two chapters of Part I provide a review of isotropic plasticity and anisotropic plasticity.

Plasticity of Metallic Materials presents a rigorous framework for description of plasticity phenomena, classic and recent models for isotropic and anisotropic materials, new original analytical solutions to various elastic/plastic boundary value problems and new interpretations of mechanical data based on these recent models. The book covers models for metals with both cubic and hexagonal crystal structures, presents the mechanical tests required to determine the model parameters, various identification procedures, verification, and validation tests, and numerous applications to metal forming. Outlines latest research on plastic anisotropy and its role in metal forming Presents characterization and validation tests for metals with various crystal structures Compares the predictive capabilities of various models for a variety of loadings

The powder forming process is an extremely effective method of manufacturing structural metal components with high-dimensional accuracy on a mass production basis. The process is applicable to nearly all industry sectors. It offers competitive engineering solutions in terms of technical performance and manufacturing costs. For these reasons, powder metallurgy is developing faster than other metal forming technology. Computational Plasticity in Powder Forming Proceses takes a specific look at the application of computer-aided engineering in modern powder forming technologies, with particular attention given to the Finite Element Method (FEM). FEM analysis provides detailed information on conditions within the processed material, which is often more complete than can be obtained even from elaborate physical experiments, and the numerical simulation makes it possible to examine a range of designs, or operating conditions economically. * Describes the mechanical behavior of powder materials using classical and modern constitutive theories.* Devoted to the application of adaptive FEM strategy in the analysis of powder forming processes.* 2D and 3D numerical modeling of powder forming processes are presented, using advanced plasticity models.

This book presents state-of-the-art research on forming processes and formed metal product development aided by the Finite Element Method (FEM). Using extensive and informative illustrations, tables and photographs, it systematically presents real-life case studies and established findings regarding various forming processes and methods aided by FEM simulation, and addresses various issues related to metal formed part design, process determination, die design and die service life analysis and prolongation, as well as product quality assurance and improvement. Metal forming has been widely used in many industries. This traditional manufacturing process, however, has long been linked to many years of apprenticeship and skilled craftsmanship, and its conventional design and development paradigm appeared to involve more know-how and trial-and-error than in-depth scientific calculation, analysis and simulation. The design paradigm for forming processes and metal formed product development thus cannot meet the current demands for short development lead-times, low production costs and high product quality. With the advent of numerical simulation technologies, the design and development of forming processes and metal formed products are carried out with the aid of FEM simulation, allowing all the potential design spaces to be identified and evaluated, and the best design to ultimately be determined and implemented. Such a design and development paradigm aims at ensuring “designing right the first time” and reducing the need for trial-and-error in the workshop. This book provides postgraduates, manufacturing engineers and professionals in this field with an in-depth understanding of the design process and sufficient knowledge to support metal formed part design, forming process determination, tooling design, and product quality assurance and control via FEM simulation. “/p>

This book unifies, for the first time in book form, the main concepts of the physical and mathematical theory of plasticity. It presents the foundations of modern anisotropic plasticity, which link microscopic observations of texture formation with macroscopic properties of plastically anisotropic materials. Progress in metal-forming technologies has created the necessity to express the plastic yield process in terms of mathematics in order to apply computer methods. In addition new materials used in structural elements require a more detailed description of their physical structure. Amongst both metallurgists and mechanical designers, a strong tendency exists to formulate the scientific material in a common language. This book meets this request, although it has no ambitions to summarise the existing state of knowledge, only to combine the mathematical and physical approaches. The book is mainly addressed to mechanical designers. It is written for researchers who have a knowledge of physics and who want a mathematical tool for using this knowledge for a better description of technological processes. Moreover, it will interest metallurgists who want to have a more general view of their field of research, as well as for mechanical and civil engineers who want to apply some microstructural knowledge in their work. It could also be useful for graduate students at post-doctorate level who want to enter the field of plastic deformation of polycrystalline metals with texture.