Corrosion And Protection Of Materials

This book contains thirty articles on various topics related to the corrosion and protection of metallic materials. This topic is of strong actuality both due to the aging of plants and infrastructures that require checks and maintenance, and to the use of traditional materials in increasingly aggressive environments, added to the need of changing the current anti-corrosion systems with less environmental impact methods. Finally, the new development of innovative materials, such as additive manufacturing or high-entropy alloys, needs the characterization of their corrosion behavior. In this issue, there are works on new alloys obtained for additive manufacturing or high entropy, on the study of corrosion and stress corrosion cracking and hydrogen embrittlement mechanisms, through electrochemical and microscopical techniques, studies on low environmental impact inhibitors and biocides, as well as ceramic and metal protective coatings. Finally, there are works on the study of the residual mechanical resistance of corroded infrastructures and on monitoring and non-destructive control. In this way, the book therefore offers a somewhat varied panorama of research trends in the field.

Corrosion and Protection is an essential guide for mechanical, marine and civil engineering students and also provides a valuable reference for practicing engineers. Bardal combines a description of practical corrosion processes and problems with a theoretical explanation of the various types and forms of corrosion, with a central emphasis on the connections between practical problems and basic scientific principles. This well thought-out introduction to corrosion science, with excellent examples and useful tables, is also extremely well illustrated with 167 diagrams and photographs. Readers with a limited background in chemistry can also find it accessible.

Introduction and Scope-During the last few decades, an enormous effort has been made to understand corrosion phenomena and their mechanisms, and to elucidate the causes that dramatically influence the service lifetime of metal materials. The performance of metal materials in aggressive environments is critical for a sustainable society. The failure of the material in service impacts the economy, the environment, health, and society. In this regard, corrosion-based economic losses due to maintenance, repair, and the replacement of existing structures and infrastructure account for up to 4% of gross domestic product (GDP) in well developed countries. One of the biggest issues in corrosion engineering is estimating service lifetime. Corrosion prediction has become very difficult, as there is no direct correlation with service lifetime and experimental lab results, usually as a result of discrepancies between accelerated testing and real corrosion processes. It is of major interest to forecast the impact of corrosion-based losses on society and the global economy, since existing structures and infrastructure are becoming old, and crucial decisions now need to be made to replace them. On the other hand, environmental protocols seek to reduce greenhouse effects. Therefore, low emission policies, in force, establish regulations for the next generation of materials and technologies. Advanced technologies and emergent materials will enable us to get through the next century. Great advances are currently in progress for the development of corrosion-resistant metal materials for different sectors, such as energy, transport, construction, and health. This Special Issue on the corrosion and protection of metals is focused on current trends in corrosion science, engineering, and technology, ranging from fundamental to applied research, thus covering subjects related to corrosion mechanisms and modelling, protection and inhibition processes, and mitigation strategies.

High temperature corrosion is a phenomenon that occurs in components that operate at very high temperatures, such as gas turbines, jet engines and industrial plants. Engineers are constantly striving to understand and prevent this type of corrosion. This book examines the latest developments in the understanding of high temperature corrosion processes and protective oxide scales and coatings. Part one looks at high temperature corrosion. Chapters cover diffusion and solid state reactions, external and internal oxidation of alloys, metal dusting corrosion, tribological degradation, hot corrosion, and oxide scales on hot-rolled steel strips. Modern techniques for analysing high temperature oxidation and corrosion are also discussed. Part two discusses methods of protection using ceramics, composites, protective oxide scales and coatings. Chapters focus on layered ternary ceramics, alumina scales, Ti-Al intermetallic compounds, metal matrix composites, chemical vapour deposited silicon carbide, nanocrystalline coatings and thermal barrier coatings. Part three provides case studies illustrating some of the challenges of high temperature corrosion to industry and how they can be overcome. Case studies include the petrochemical industry, modern incinerators and oxidation processing of electronic materials. This book is a valuable reference tool for engineers who develop heat resistant materials, mechanical engineers who design and maintain high temperature equipment and plant, and research scientists and students who study high temperature corrosion and protection of materials. Describes the latest developments in understanding high temperature corrosion Presents the latest research by the leading innovators from around the globe Case studies are provided to illustrate key points

This book introduces corrosion mechanisms and protection technologies for metallic and non-metallic materials. A focus lies on the protection of high-tech materials with applications in space and environments exposed to unclear radiation and biological hazards. The determination, measurement and control of different corrosion mechanisms are discussed in detail. Combining theories with case studies, it is an essential reference for material scientists and engineers.

Hot-dip galvanization is a method for coating steel workpieces with a protective zinc film to enhance the corrosion resistance and to improve the mechanical material properties. Hot-dip galvanized steel is the material of choice underlying many modern buildings and constructions, such as train stations, bridges and metal domes. Based on the successful German version, this edition has been adapted to include international standards, regulations and best practices. The book systematically covers all steps in hot-dip galvanization: surface pre-treatment, process and systems technology, environmental issues, and quality management. As a result, the reader finds the fundamentals as well as the most important aspects of process technology and technical equipment, alongside contributions on workpiece requirements for optimal galvanization results and methods for applying additional protective coatings to the galvanized pieces. With over 200 illustrated examples, step-by-step instructions, presentations and reference tables, this is essential reading for apprentices and professionals alike.

First book on rubber used as a construction material dedicated to the chemical process industry Despite the long history of rubber as a construction material, this book is a unique publication as it comprehensively looks at the material with respect to the anti-corrosion requirements of the multitude of industries where rubber is used, both on land and offshore. This guide documents how rubber reliably meets the threats of corrosion and contributes to the longevity of the equipment. Chapters on ebonite, natural, and synthetic rubbers, examine their relevant properties and chemical resistance. The book details the practical aspects and handling of rubber lined equipment: thin-walled structures, vacuum vessels, ducts, large diameter tanks, agitators, and fully lined pipes (both inside and outside). Molded and fabricated products of ebonite and soft rubber as well as hand-made rubber products are shown along with vulcanization technology, testing and inspections, measurements and standards. Several case studies are included demonstrating the preferential choice of rubber as a construction material as well as practical applications and techniques of its usage in the chlor-alkali, fertilizer, mineral processing and other core chemical processing industries, which are the largest consumers of rubber as a material of construction. The volume ends with a section on aging and prediction of service life. Rubber as a Construction Material for Corrosion Protection will be used by chemical engineers, rubber technologists, students, research workers worldwide in the rubber industry and process industries such as fertilizer, mining and ore, oil & gas, paper and pulp, steel plants, as well as people engaged in corrosion protection. The book will also be very useful to the construction industry.

Provides a methodology for integrating materials selection with the design process, including simultaneous technical and economic evaluation. Save hours of frustrating research time: Get fast answers about the best material for a particular application. In the past, researching the endless sources on corrosion and materials in their countless applications were next to impossible. That's why this book was written: to help simplify your materials selection problems. It's an exhaustive source on the different corrosion-resistant materials, types of corrosion, factors affecting corrosion, passivation, corrosion monitoring, corrosion control measures, methodology of materials selection, and more.

Intelligent Coatings for Corrosion Control covers the most current and comprehensive information on the emerging field of intelligent coatings. The book begins with a fundamental discussion of corrosion and corrosion protection through coatings, setting the stage for deeper discussion of the various types of smart coatings currently in use and in development, outlining their methods of synthesis and characterization, and their applications in a variety of corrosion settings. Further chapters provide insight into the ongoing research, current trends, and technical challenges in this rapidly progressing field. Reviews fundamentals of corrosion and coatings for corrosion control before delving into a discussion of intelligent coatings—useful for researchers and grad students new to the subject Covers the most current developments in intelligent coatings for corrosion control as presented by top researchers in the field Includes many examples of current and potential applications of smart coatings to a variety of corrosion problems

One of the first thing that comes to your mind after hearing the term “corrosion” is corrosion of a metal. Corrosion is a basically harmful phenomenon, but it can be useful in some cases. For instance, environment’s pollution with corrosion products and damage to the performance of a system are among its harmful effects, whereas electric energy generation in a battery and cathodic protection of many structures are among its advantages. However, these advantages are almost nothing as compared to the costs and effects imposed by its detrimental influences. The enormous costs of this phenomenon can be better understand through studying the published statistics on direct and indirect corrosion damages on economy of governments. The direct cost of corrosion is near 3 % of the gross domestic product (GDP) of USA. Considering this huge cost, it is necessary to develop and expand the corrosion science and its protection technologies.