Computer Aided Simulation Of Metal Powder Die Compaction Process

Manufacture of components from powders frequently requires a compaction step. Modelling of Powder Die Compaction presents a number of case studies that have been developed to test compaction models. It will be bought by researchers involved in developing models of powder compaction as well as by those working in industry, either using powder compaction to make products or using products made by powder compaction.

The powder forming process is an extremely effective method of manufacturing structural metal components with high-dimensional accuracy on a mass production basis. The process is applicable to nearly all industry sectors. It offers competitive engineering solutions in terms of technical performance and manufacturing costs. For these reasons, powder metallurgy is developing faster than other metal forming technology. Computational Plasticity in Powder Forming Proceses takes a specific look at the application of computer-aided engineering in modern powder forming technologies, with particular attention given to the Finite Element Method (FEM). FEM analysis provides detailed information on conditions within the processed material, which is often more complete than can be obtained even from elaborate physical experiments, and the numerical simulation makes it possible to examine a range of designs, or operating conditions economically. * Describes the mechanical behavior of powder materials using classical and modern constitutive theories.* Devoted to the application of adaptive FEM strategy in the analysis of powder forming processes.* 2D and 3D numerical modeling of powder forming processes are presented, using advanced plasticity models.

This book contains 25 papers from the NATO Advanced Research Workshop on Recent Advances of Computer Modeling of Powder Metallurgy Processes. The papers address cold compaction, sintering, high-temperature compaction, processing modeling, and processes and materials. The integration of mechanical and physical aspects of P/M processes is emphasized. Contributors include researchers from Europe, the United States, Korea, and Japan. Author index only. c. Book News Inc

With its discussion of strategies for modeling complex materials using new numerical techniques, mainly those based on the finite element method, this monograph covers a range of topics including computational plasticity, multi-scale formulations, optimization and parameter identification, damage mechanics and nonlinear finite elements.

Focuses entirely on demystifying the field and subject of ICME and provides step-by-step guidance on its industrial application via case studies This highly-anticipated follow-up to Mark F. Horstemeyer’s pedagogical book on Integrated Computational Materials Engineering (ICME) concepts includes engineering practice case studies related to the analysis, design, and use of structural metal alloys. A welcome supplement to the first book—which includes the theory and methods required for teaching the subject in the classroom—Integrated Computational Materials Engineering (ICME) For Metals: Concepts and Case Studies focuses on engineering applications that have occurred in industries demonstrating the ICME methodologies, and aims to catalyze industrial diffusion of ICME technologies throughout the world. The recent confluence of smaller desktop computers with enhanced computing power coupled with the emergence of physically-based material models has created the clear trend for modeling and simulation in product design, which helped create a need to integrate more knowledge into materials processing and product performance. Integrated Computational Materials Engineering (ICME) For Metals: Case Studies educates those seeking that knowledge with chapters covering: Body Centered Cubic Materials; Designing An Interatomic Potential For Fe-C Alloys; Phase-Field Crystal Modeling; Simulating Dislocation Plasticity in BCC Metals by Integrating Fundamental Concepts with Macroscale Models; Steel Powder Metal Modeling; Hexagonal Close Packed Materials; Multiscale Modeling of Pure Nickel; Predicting Constitutive Equations for Materials Design; and more. Presents case studies that connect modeling and simulation for different materials' processing methods for metal alloys Demonstrates several practical engineering problems to encourage industry to employ ICME ideas Introduces a new simulation-based design paradigm Provides web access to microstructure-sensitive models and experimental database Integrated Computational Materials Engineering (ICME) For Metals: Case Studies is a must-have book for researchers and industry professionals aiming to comprehend and employ ICME in the design and development of new materials.

This volume constitutes the Proceedings of the IUT AM Symposium on Mechanics of Granular and Porous Materials, held in Cambridge from 15th to 17th July 1996. The objectives were: 1. To review existing experimental results and practical phenomena on the flow and compaction of particulate media; 2. To review the current state of constitutive models, and their implementation for predicting the macroscopic response. 3. Identification of the shortcomings of existing models and procedures in understanding practical phenomena. The Symposium brought together the research communities of solid mechanics, materials science, geomechanics, chemical engineering and mathematics to review current knowledge of the flow and compaction of granular and porous media. The meeting emphasised the development and use of constitutive laws to model practical processes such as mixing, drainage and drying, compaction of metal and ceramic powders and soils, and instabilities associated with these processes. A common theme was to develop constitutive models from an understanding of the underlying physical mechanisms of deformation and fracture. It was particularly rewarding to find that the separate research communities came together during the meeting and came to a consensus as to the main mechanisms of deformation and failure of particulate and porous solids.

During the last decades, continuum mechanics of porous materials has achieved great attention, since it allows for the consideration of the volumetrically coupled behaviour of the solid matrix deformation and the pore-fluid flow. Naturally, applications of porous media models range from civil and environmental engineering, where, e. g. , geote- nical problems like the consolidation problem are of great interest, via mechanical engineering, where, e. g. , the description of sinter materials or polymeric and metallic foams is a typical problem, to chemical and biomechanical engineering, where, e. g. , the complex structure of l- ing tissues is studied. Although these applications are principally very different, they basically fall into the category of multiphase materials, which can be described, on the macroscale, within the framework of the well-founded Theory of Porous Media (TPM). With the increasing power of computer hardware together with the rapidly decreasing computational costs, numerical solutions of complex coupled problems became possible and have been seriously investigated. However, since the quality of the numerical solutions strongly depends on the quality of the underlying physical model together with the experimental and mathematical possibilities to successfully determine realistic material parameters, a successful treatment of porous materials requires a joint consideration of continuum mechanics, experimental mechanics and numerical methods. In addition, micromechanical - vestigations and homogenization techniques are very helpful to increase the phenomenological understanding of such media.